Electric division
Consydera’s Electric division supports the e-mobility, power electronics and power generation sectors, offering advanced solutions for the prototyping and serial production of ultra-precision electromechanical components.
From large-scale hydroelectric generators to micro motors for miniaturized applications, up to the prototyping of the electric motors of the future, we develop custom components with tight tolerances and high construction quality.
Magnetic lamination
High-precision processing of magnetic lamination for the production of components for electric motors and transformers.
- Precision laser cutting
- Packaging
- Stamping
- Punching
- Grinding and varnishing
- Winding, insertion of magnets, and components
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Busbar and cell contacts
Production of copper or aluminum busbars by micro-water-jet cutting, CNC milling and bending, with the possibility of insulation coating and advanced dimensional controls.
- Precision laser cutting
- Micro waterjet
- Micro Bending
- Surface treatments
- CNC machining
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Products
The product range of the Consydera Electric division
Laser cut laminations for e-motors with high precision (-/+ 5 µm) starting from 0.05 mm thickness
Rotor and stator stacks with all the technologies available: BACKLACK bonding, laser welding and more
Rotor and stator prototypes for electric motors
Rotor and stator stacks high-end finishing, including CNC machining, honing, winding, and magnet insertion
Busbars and pin connectors (prototyping and pre-series)
High precision micromachined components processed with ultra short pulse laser
Laminations for hydroelectric and wind power generators
Laminations for refurbishment and small-series projects for large motors, alternators, with possibility of reverse engineering and co-design of the laminations
Versatility first
CONSYDERA Electric delivers a full-service offer ranging from technical consultancy and component design to prototype manufacturing and pre-series production, on top of laser-cut lamination.
The starting point is represented by high-precision laser cutting capabilities with tolerances starting from -/+ 5 µm, ensured by internally developed and custom-built machines, otherwise unavailable on the open market.
This is what allows us to select the right process for each project, instead of adopting a one size fits all approach.